Water storage tanks require regular monitoring to prevent overflow, dry running, and water wastage. Manually checking the water level is time-consuming and inefficient.

An automatic water level controller solves this problem by automatically controlling the pump based on the tank level. It improves efficiency, protects the pump, and reduces manual effort.

By installing a water level controller, System get automatic for drainage & filling purposes. This Can also be used in saving the submersibles or pumps from dry run & Overflow conditions.

A written presentation : 
This post includes 
1. Study of water level controller XM810550000 by L&t
2. Specifications
3. Features
4. Applications with circuit diagram

 

WATER LEVEL CONTROLLER 

Water level controllers are electronic devices Which continuously monitors the water level present in the tank. When level of water crosses the particular level inside the tank, It produces an electrical signal.”

There are different types of water level controllers but in this post we will explain water controller made by L&T.

This controller generally contains 3 steel probes which get immersed inside the water. Controller continuously monitors resistance in between the probes. These steel probes are just a thick conductor which is having a larger surface area.

When all the probe get dipped inside the water, resistance value get lowered in between them. While without water; resistance get higher !

According to the resistance value, Controller changes its changeover contacts which can be used to get the signal or to control the water pump.

For better explanation, We are explaining water level controller XM810550000 by L&T 

Water level controller XM810550000 by L&T
Water level controller XM810550000 by L&T


Specification L&T water level controller XM810550000 

  • Supply : 240VAC, ±20%, 50/60Hz
  • Sensitivity : 1Kohm to 200Kohm (adjustable)
  • Delay( ON-OFF) : 0.1 sec. to 10 Sec. 
  • Changeover Contact : 8A (Res.)@ 250VAC / 30VDC

 

Features of L&T water level controller XM810550000

  • Adjustable sensitivity from 1Kohm to 200Kohm
  • Adjustable Delay timer from 0.1sec to 10sec
  • Button for Manual Start

 

Wiring of L&T water level controller XM810550000

Connection can be categorized in three sections : Power supply, Sensors & Changeover relay.

  1. Terminals A1 &A2 are supply terminals.
  2. Terminals CMN, P3 & P4 are sensor terminals. P4 terminal sensor should at highest level While CMN terminal should be at lowest level in water tank.
  3. Terminals 15,16&18 are changeover relay’s terminals. 15 is common terminal, 16 is NC While 18 is NO contact.

Terminals specifications for Water level controller XM810550000 by L&T
Terminals specification for XM810550000 by L&T

 

Applications of L&T water level controller XM810550000

 

FOR TANK FILLING

“Tank filling consists of filling the tank until it get filled, After complete filling pump get switched off. “
 
All three sensors get connected across the controller at pins ‘Common’, ‘P3′ & ‘P4′. Sensors dip inside the water at three different levels; Common at extreme bottom, P4 at top most level & P3 remains in between both the sensors. A supply voltage of 230VAC is connected across A1 & A2 terminals. Terminals 15 & 18 can be used in controlling of the pump through contactor.
A circuit diagram is shown below. The circuit also contains a 3 way selector switch Which can be used for auto or manual circuit selection. In manual mode, Pump continuously run while in auto mode, Pump get off when water tank get full.
 

CONTROL DIAGRAM FOR TANK FILLING WITH WATER LEVEL COTROLLER
CONTROL DIAGRAM FOR TANK FILLING WITH WATER LEVEL COTROLLER

 

FOR DRAINAGE

” In drainage, Tank’s water get drained by the pump until tank get empty up to a certain level. This circuit can also used as a safety circuit to prevent the dry run condition.”
For this, complete circuit will remain the same as in tank filling except Just need to exchange the NO contact of the controller with NC contact.
 

CONTROL DIAGRAM FOR TANK DRAIN WITH WATER LEVEL COTROLLER
CONTROL DIAGRAM FOR TANK DRAIN WITH WATER LEVEL COTROLLER

FAQ Section water level controller

  1. What is an automatic water level controller?
    It is an electronic device that automatically controls a water pump based on the tank water level.

  2. How does a water level controller work?
    It senses water level using probes and operates a relay to start or stop the pump.

  3. How many probes are used in a water level controller?
    Typically three probes: low level, high level, and common.

  4. Can a water level controller prevent dry run?
    Yes, it stops the pump when the water source level becomes low.

  5. What is the supply voltage of L&T XM810550000?
    It operates on 230–240V AC.

  6. What is the function of adjustable sensitivity?
    It allows operation with different water conductivity levels.

  7. Can the controller be used for drainage?
    Yes, by changing the relay contact configuration.

  8. Where is a water level controller used?
    In homes, industries, overhead tanks, underground tanks, and borewell systems.

 

 SUM UP

Hope, You like the post. If you have any doubt, Suggestion or query; Do comment !

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