In an ideal condition, complete input power to Induction motor get converted into output power; there are no losses & system works on 100% efficiency. But in actual conditions; losses exists Which makes the efficiency lowered.

In an Induction motor; in actual conditions; several types of losses occurs from input to output.

There are two types of losses in the winding, One is ‘Core loss’ & second one is ‘Copper loss’.

A power flow diagram is shown below Which completely reflects the power flow from input to output !

Power flow diagram of Induction Motor
Power flow diagram of Induction Motor

 

At first, Power is connected as an input to the stator winding. There; both the losses takes place Core & Copper,  After then rest remaining power links to rotor’s stamping known as “Air gap power”. Similarly, On rotor’s stamping both the losses core & copper takes place. At last, Output power which is the shaft power get delivered after windage loss & friction loss.

Pin= Stator core loss+ Stator I²R loss+ Rotor core loss+ Rotor I²R loss+ Windage loss+ Friction Loss+ shaft output power 

 

Induction motors never operate at 100% efficiency because various electrical and mechanical losses occur during operation. To evaluate these losses without applying mechanical load, the No Load Test is performed.

The no load test is one of the most important practical tests used to determine:

  • Core (iron) losses
  • Friction and windage losses
  • Magnetizing current
  • No-load power factor

This test is widely used for performance analysis of medium and high-capacity induction motors, where direct loading is difficult.

 

NO LOAD TEST OF INDUCTION MOTOR

No load test on Induction motor as name implies been performed without any type of load on motor by connecting the motor with rated voltage & rated frequencyThis test is performed to calculate the constant losses such as core, windage & friction losses. “
 
In this test, Motor run without any type of load that’s why A minor current been drawn by the motor. Which results copper loss is much lower than the core losses that’s why copper loss is neglected in no load test.
 
Loading test on low rating Induction motor is simple & easy But it is difficult for high rating Induction motor. That’s Why no load test is performed on high rating motors to know about the important fixed parameters. With this test; Noise & vibration level can also be observed. By observing the current on all three Phases; We can also conclude winding coils are symmetrically balanced or not.

Power meter connected across induction motor
Power meter connected across induction motor | No load test of Induction Motor

Advantages of No Load Test of Induction Motor

 

CIRCUIT FOR NO LOAD TEST

A DOL starter can be used to run the Induction motor. A voltmeter is connected across the two phases Which shows the line voltage. An Ammeter or clamp meter is placed across one of the line Which shows the line current. A power meter is connected across the circuit to observe the power consumption.

Circuit diagram of  No load test of Induction motor
Circuit diagram | No load test of Induction motor

 

PRACTICAL FOR NO LOAD TEST 

* For Power monitoring, We are using Power Meter 3510PHW by MECO
* A 4kw-1440rpm Induction motor by Bonfiglioli
Motors important parameters :

4KW-1440rpm Induction Motor by Bonfiglioli
4KW-1440rpm Induction Motor by Bonfiglioli

3 phase induction motor's terminals connected in STAR connection
Motor’s terminals connected in STAR

Power Meter 3510PHW by MECO
Voltage monitoring | Power Meter 3510PHW by MECO

 

Power measuring of 3 phase induction motor with Power meter 3510PHW
Power measuring of 3 phase induction motor with Power meter 3510PHW

 

 

OBSERVATIONS

(All the parameters are no load parameters )
(All parameters been recorded through Power Meter 3510PHW by MECO)
 
Observed Values
  • Line Voltage, Vl= 398 Volts
  • Volte/phase, Vp= 229.8
  • No load Line Current, I0= 4.15 Amps
  • No load Power, P= 0.88KW
 
1. No load P.f (cosΦ)
cosΦ= P/(√3*Vl*I0)
cosΦ= 880/(√3*398*4.15)
cosΦ= 0.3 
 
2. Energy component of no load current, Ie
Ie= I0*cosΦ 
Ie= 4.15*0.3 
Ie= 1.2Amps
 
3. Magnetising component of no load current, Im
Im= √(I0²-Ie²) 
Im√(4.15)²-(1.2)² 
Im= 3.96Amps
 
4. No load impedance, Z0
Z0= Vp/I0 = 229.8/4.15 
Z0= 55.37 ohm
 
5. Resistance, R
RcosΦ*Z0
R= 0.3*55.37
R= 16.6 ohm
 

FAQs – No Load Test of Induction Motor

Q1. What is the no load test of an induction motor?
The no load test is performed by running the induction motor at rated voltage and frequency without any mechanical load to determine its constant losses and no-load characteristics.

Q2. What is the purpose of the no load test?
The main purpose is to determine core loss, friction and windage loss, magnetizing current, and no-load power factor of the motor.

Q3. Why is copper loss neglected in the no load test?
At no load, the motor draws a very small current. Therefore, the stator copper loss (I²R loss) is very small compared to core and mechanical losses and is usually neglected.

Q4. What instruments are required for the no load test?
A voltmeter, ammeter (or clamp meter), and a wattmeter are required to measure voltage, current, and input power.

Q5. What is the typical power factor during no load condition?
The power factor at no load is low, usually between 0.2 and 0.4 lagging.

Q6. Why is the no load test important for large motors?
Direct loading of large motors is difficult and costly, so the no load test helps evaluate performance without applying mechanical load.

SUM UP

  • This test is performed without any load.
  • It is performed to know about the constant losses such as core, windage & friction losses.
  • Due to no load, A minor current been drawn by the motor. Copper loss is much lower than the Core loss that’s why copper loss is neglected in no load test.
  • Noise & vibration level can also be observed.
  • At no load; by observing the current on all three Phases; We can also conclude winding coils are symmetrically balanced or not.

 

Hope, You like the post. If you have any doubt, suggestion or query Please do comments !

 

Leave a Reply

Discover more from BIJLIWALA

Subscribe now to keep reading and get access to the full archive.

Continue reading